Approximate stability charts for milling processes using semi-discretization

Unwanted relative vibrations between the tool and the workpiece represent significant challenges in high-speed machining. In order to avoid this problem, one needs to specify ranges for system parameters (spindle speed, depth of cut) for which the process is stable, i.e., to obtain a so-called stability chart. Such stability charts usually can only be given by numerical means which is illustrated in the paper for a single degree of freedom model of milling. In this paper, we establish the convergence of the semi-discretization approximation method for a class of delay equations modeling the milling process. Moreover, we show that semi-discretization preserves asymptotic stability of the original equation, thus it can be used to obtain good approximations for the stability charts. 2005 Elsevier Inc. All rights reserved. 0096-3003/$ see front matter 2005 Elsevier Inc. All rights reserved. doi:10.1016/j.amc.2005.05.008 * Corresponding author. E-mail addresses: [email protected] (F. Hartung), [email protected] (T. Insperger), [email protected] (G. Stépán), [email protected] (J. Turi). 52 F. Hartung et al. / Appl. Math. Comput. 174 (2006) 51–73